Realization

Realization

This is how we realize your plants

  • Modern 3D CAD-design
  • Short delivery times due to a large vertical range of in-house manufacturing
  • Quality assurance during the entire order process
  • Assembly & commissioning by our experienced and skilled mechanics

Realization

Project Management

A well-coordinated team of experienced designers and engineers forms the backbone at Gronemeyer Conveying Systems. The solutions developed in the planning phase are quickly and purposefully converted into design and work plans in the realization phase. The use of the state-of-the-art 3D-CAD-technology ensures the necessary overview at all times, even for complex large-scale systems.

We pay special attention to the interfaces of machines to be integrated. Only the timely functional and safety-related evaluation enables a smooth commissioning and provides the basis for the subsequent CE marking of the entire plant.

Standard
No matter whether horizontal or vertical transport, we have standard systems with which we can represent your basic conveying tasks. These systems are available very quickly and can be integrated into production processes without much effort.

Variants
By selecting special design features or materials, our standard systems can be highly customized. No matter whether clean room conditions, explosion protection specifications or simply extreme temperatures: we have the adequate solutions at hand.

Special Systems
If the application cannot be realized reliably with standard systems, our designers are called into action. With the corresponding experience and great know-how, special systems are tailored exactly to the application, first in simulations and then brought to functional maturity in a realized version.

Our machines are manufactured on an area of approx. 2,000 m². The process extends from cutting the semi-finished products to welding, post-treatment such as blasting/painting, and final assembly. The individual areas are separated from each other, so the final product is free from influences of the preceding production steps.

The production facilities of our drive element manufacturing - machining - provide the vertical range of manufacture required for special machine construction. This reduces delivery times and ensures high availability of plant-specific parts.

Our experienced assembly teams not only supervise the project in our manufacturing facility, but are also entrusted with the installation at the customer's site. Our machines are manufactured on an area of approx. 2,000 m². The process extends from cutting the semi-finished products to welding, post-treatment such as blasting/painting, and final assembly. 

Modern manufacturing methods require a high degree of automation. This automation can only be generated mechanically to a certain extent. Flexible conveying technology therefore cannot work without the right control system. We offer you the experience of diverse control solutions for the chemical, glass, food and pharmaceutical industry.

Therefore, it is best to purchase our systems complete with a control system from our company. Tailored to the requirements, the degree of automation ranges from simple motor control to frequency-regulated motors with programmable logic controller to decentralized plant control with fieldbus system, plant visualization and remote maintenance.

Nothing throws back a manufacturing company more than the standstill of its systems. It doesn't matter whether it is a matter of converting existing systems or building new ones. Therefore, the proven philosophy of Gronemeyer Conveying Systems is to assemble and wire the systems completely in advance at its own factory in Hoexter (Germany) in order to deliver them as functional as possible. The systems are only disassembled into manageable parts for transport to the customer. Assembly teams that have already mounted the systems at our premises also carry out the final assembly at the customer's site.

This procedure and the delivery of ready-to-operate systems reduce on-site assembly times to a minimum. Thus, the disruption to surrounding production areas is considerably reduced.

Our experienced assembly supervisors coordinate cooperation with the customer and those responsible for other trades involved.

Once assembly is completed, it's a matter of getting the installations up to production readiness quickly. Our automation and commissioning teams are specialized in just that.

The interlinking of the production machines must ensure that the line does not become an oscillating system. The equipment planned for this at the project planning stage, such as buffering capacities, must be set for their task and coordinated with the other components.

If required, we determine the compliance and completeness of all requirements necessary for the labeling in the course of project management. This includes in particular:

  • Verification of the functional safety of the individual machines
  • Risk assessment of the mechanical and electrical interfaces
  • Compilation of the Declarations of Conformity of the units involved
  • Determining the completeness of the operating instructions and documentation
  • Request for any documents to be filed with the authorities
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